Welding wire is a simple process, but it can still pose some challenges if you are not prepared. If you have problems feeding your welding wire into your welding machine, don’t worry. This article will help you get things figured out and get back to work faster than before. Keep reading to learn more about common Hobart welder wire feed problems, how to troubleshoot them, and effective solutions that will keep your process running smoothly every time.
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What is Welding Wire?
Welding wire, also known as welding cable, is the material that connects your welder to the workpiece. You will also find it in the form of rods, wire rods, or plastic spools. Welding wire is a type of high-strength electrical wire that is used for welding. The most common types of welding wire include gas-welded wire, shielded-arc welded wire, and submerged arc welded wire. Shielded-arc welding wire is used in gas welding machines and is made of copper, nickel, and aluminum.
It conducts electricity through gas, minimizing the heat and sparks that cause burns. Submerged arc welding wire is an older technology used to weld metals with high conductivity, such as stainless steel. This type of welding wire is made of a copper core wrapped in a polymer coating.
Welder Wire Feed Problems and solutions
If welding wire feeder problems are occurring, you may be wondering what the cause could be. Some common Hobart welder wire feed problems issues include:
Feeder jams – This is most commonly caused by foreign objects lodged in the feeder orifice. You can check the orifice for debris with a flashlight and a long piece of wire.
Feeder dryer issues – If you notice that the welding wire is sticking to the feeder rather than dispensing from the spool, it’s time to troubleshoot your dryer. To do this, start with a visual inspection of your dryer to see if anything is out of place. A possible cause of poor spooling is a dirty dryer. Clean your dryer with a damp cloth and a mild detergent.
Feeder motor issues – If your feeder is running, but the welding wire isn’t getting off the spool, the first thing you should do is inspect your spooling motor. Does the motor look OK? If not, you may need to clean it out or replace it.
Common Hobart Welder Wire Feed Problems
If you are experiencing any welding wire feeder problems, it’s important to troubleshoot them and find the source of the problem as soon as possible. Once you have identified the feeder feeder issues, you can get back to work quicker than before. Below are some common Hobart welder wire feed problems:
Feeder issues – Welding wire feeders can sometimes get jammed if there’s a buildup of debris or welding wire in the orifice. Inspect the orifice to remove the build-up and clear the feeder of any debris.
Motor issues – A feeding wire feeder motor may get jammed, causing poor wire feeding. Inspect the motor to see if there’s any debris, such as wires or metal pieces. If so, remove them and inspect the motor again.
Load issues – If the welding wire isn’t feeding properly, check your welding machine’s welding arc and current settings.
Effective Solutions for mig welder wire feed not working
Here are some effective solutions for welding wire feeder troubleshooting:
Clean feeder – Clean the orifice on the feeder with a small brush and some degreaser, such as WD-40.
Inspect motor – Inspect the motor to make sure it’s running smooth and the brushes are turning.
Inspect load – Check your welding machine’s load settings to make sure the wire isn’t too heavy for the arc.
Use the right welding wire – Make sure you use the right welding wire for the type of welding machine you’re welding.
How to Stay Safe While Welding With a Wire Feeder?
As you can see, welding wire feeder problems are common, which means that you could be facing some challenges with your equipment. If you are having problems, don’t worry. We can help troubleshoot and solve them together. Keep reading for effective solutions for how to stay safe while welding with a wire feeder.
Inspect feeder – Inspect the feeder to make sure there aren’t any foreign objects lodged in the orifice. Make sure the orifice is clear, and clean the feeder with a brush.
Clean feeder – Clean the orifice on the feeder with a brush and degreaser, such as WD-40.
Inspect motor – Check the Inspect the motor to make sure it’s running and the brushes are turning.
Inspect load – Check your welding machine’s load settings to make sure the wire isn’t heavy for the arc.
Inspect arc – Check the Inspect arc to make sure it’s not too hot.
Inspect wire – Check the Inspect welding wire to make sure it’s not too thin or damaged.
Last word about mig welder wire feed not working
With such a wide variety of Hobart welder wire feed problems, it can be difficult to identify the source of the problem. To get things back on track, follow these effective solutions for how to stay safe while welding with a wire feeder. If your welding wire feeder is experiencing any of these problems, inspect them and make sure they are running smoothly. If they are not, fix them as soon as possible to get back to work and stay safe while welding.